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FROM GAME DAY TO EVERY DAY
THE ULTIMATE
HEADWEAR
ASSORTMENT
BROWSE CATALOG
CUSTOMIZE YOUR STYLE
Whether you’re looking to outfit a team, promote your brand, or make a statement, our stock decoration options ensure your caps make a memorable impression. Choose from traditional direct embroidery options, embroidered patches, woven patches, or go bold with genuine and faux leather options for a touch of sophistication. For modern styles, our silicone and flexstyle patches provide a contemporary edge, while sublimated patches deliver vibrant, photo-quality detail.
The possibilities are endless!
WE HAVE THE TECHNIQUES
See it before you wear it
FreeStyle Headwear allows you to customize and visualize your favorite Pacific Headwear cap styles in an interactive responsive 3D experience.
TRY IT TODAY
TAKE FULL CONTROL OF YOUR HEADWEAR
our components.
your style.
Custom Series offers a curated selection of templated styles based on our top-selling caps and knits. Designed for efficiency, this program features customizable components with pre-set colors, allowing you to easily create stylish headwear with a quick turnaround, making it the perfect choice for anyone that cannot wait to make a statement.
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TAKE IT TO THE
MAX!
With Custom MAX, select from our curated styles or share your vision and Pacific Headwear will bring it to life. Utilize our private label option to showcase your brand inside and out! Custom MAX unlocks endless possibilities, allowing you to create headwear that truly reflects your style, your team, or your company.
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THE PACIFIC HEADWEAR DIFFERENCE
HERITAGE & EXPERIENCE
Since 1998, our brand has been anchored by people and processes solely dedicated to building and crafting headwear. Partnering with Pacific Headwear means unlocking decades of knowledge and expertise.
COMMITMENT TO QUALITY
We use premium materials and meticulous craftsmanship to ensure every product meets the highest standards so your headwear is built to last.
CUSTOMER-CENTRIC APPROACH
Our dedicated team provides exceptional support and flexible solutions to ensure your complete satisfaction.
RAPID DELIVERY
With a commitment to blazing fast speeds, we ensure your custom headwear is delivered accurately and on time.
TAILORED CUSTOMIZATION
We offer an extensive range of decoration and customization options, allowing you to create headwear that perfectly represents you.
UNMATCHED VERSATILITY
Our dedicated team provides exceptional support and flexible solutions to ensure your complete satisfaction.
OUR VISION, YOUR CRAFT
OUR TECHNIQUES
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Flat Embroidery
Ideal for simple logos and designs with clear, bold lines. Provides a timeless, classic look that is both sophisticated and durable.
Minimum Order Quantity:
12
Locations Offered:
Front, Back, Side Panel
SIZE:
Varies depending on cap style, design complexity, and embroidery location
3D Embroidery
Ideal for simple logos and designs with clear, bold lines. This technique uses raised stitching to create a three-dimensional effect, making logos and lettering stand out while still providing a classic look.
Minimum Order Quantity:
12
Locations Offered:
Front Panel
SIZE:
Varies depending on cap style, design complexity, and embroidery location
Embroidered Patches
Ideal for simple to moderate logos or designs. These patches offer a classic aesthetic with high detail, while maintaining the traditional look of embroidery.
Application Type:
Sewn Down
Minimum Order Quantity:
48
Locations Offered:
Front Panel, Side Panel
SIZE:
Varies depending on cap style, location, and patch shape
Woven Patch
Ideal for moderate to complex logos and designs that require fine details and elaborate patterns. Offers exceptional clarity, detail, and a smooth surface with no raised texture.
Application Type:
Sewn Down
Minimum Order Quantity:
48
Locations Offered:
Front Panel, Side Panel
SIZE:
Varies depending on cap style, location, and patch shape
Silicone Patches
Ideal for simple to moderate logos and designs, Silicone patches offer a high-end look with a matte finish, making your logo stand out from the crowd all while offering exceptional durability.
Application Type:
Sewn Down, Heat Applied
Minimum Order Quantity:
48
Locations Offered:
Front Panel
SIZE:
Varies depending on cap style, location, and patch shape
FlexStyle® Patch
Ideal for moderate to complex designs with bold and vibrant colors. FlexStyle® combines a unique, cutting-edge feel with a high level of durability.
Application Type:
Heat Applied
Minimum Order Quantity:
24
Locations Offered:
Front, Back, Side Panel
SIZE:
Varies depending on cap style, location, and patch shape
Sublimated Patch
Ideal for designs with complex details and multiple colors, where precision and clarity are essential. This patch achieves smooth and seamless color and pattern gradients by printing directly onto the fabric, a capability not easily matched by woven or embroidered patches.
Application Type:
Heat Applied
Minimum Order Quantity:
48
Locations Offered:
Front Panel
SIZE:
Varies depending on cap style, location, and patch shape
Genuine Leather Patches
Ideal for single-color designs with simple to moderate detail. Crafted from 100% genuine leather in English Tan, Natural, and Black. Available in a variety of shapes, these patches provide a high-end artisanal look.
Application Type:
Sewn Down, Heat Applied
Minimum Order Quantity:
24
Locations Offered:
Front Panel
SIZE:
Varies depending on cap style, patch shape, and application method
Faux Leather Patches
Ideal for single-color designs with simple to moderate detail. Mimics the appearance and texture of real leather while offering extensive customization with 14+ color options and a variety of shapes.
Application Type:
Sewn Down, Heat Applied
Minimum Order Quantity:
24
Locations Offered:
Front Panel
SIZE:
Varies depending on cap style, patch shape, and application method
Direct To Film
Ideal for moderate to complex logos and designs that require fine details and elaborate patterns. This cost-effective technique involves printing designs onto a special film and transferring them to our caps using heat. This makes it easy to achieve multi-colored designs, including those with gradients, and photo-realistic images.
Application Type:
Heat Applied
Minimum Order Quantity:
24
Locations Offered:
Front Panel
SIZE:
Varies depending on cap style and location
3D Embroidered Puff Patch
Ideal for simple to moderate designs with bold details, these patches offer a three-dimensional effect for added depth and texture. This technique ensures your patch stands out with a durable, eye-catching look.
Application Type:
Heat Applied
Minimum Order Quantity:
48
Locations Offered:
Front Panel
SIZE:
Varies depending on cap style, location, and patch shape
Leather Clip Tag
Set your caps apart with our high-quality clip tags. Designed to display simple logos or wordmarks, these clip tags provide an elevated and custom look to your headwear.
Minimum Order Quantity:
24
Locations Offered:
Side, Back
TYPE:
Genuine Leather, Faux Leather
Woven Clip Tag
Set your beanies apart with our high-quality clip tags. Designed to display simple logos or wordmarks, these clip tags provide an elevated and custom look to your headwear.
Minimum Order Quantity:
24
Locations Offered:
Side, Back
TYPE:
Woven
Private Labels
Elevate your brand by adding your custom labels inside of our most popular styles. Your custom labels will be carefully stitched onto the sweatband, ensuring your brand stands out.
Minimum Order Quantity:
48
SIZE:
6 cm W x 3 cm H
TYPE:
Woven
